ENGINEERING CONCEPTS, LLC

Predictive Maintenance by Engineering Concepts
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ABOUT US
Bill Johnson has been implementing Predictive Maintenance programs since 1978.

SUMMARY OF BACKGROUND AND SKILLS
Mechanical Engineer with a multi-disciplined background in the chemical, aero-space and nonferrous metals industries. Skilled in project management, major equipment installation, machine design, cost savings through process improvement.
  • Project Management
  • Machine Design
  • Process Improvements
  • Materials Selection
  • Vibration Analysis
  • Hydraulic Systems
  • Vapor Recovery
  • Cost Analysis
  • ACCOMPLISHMENTS
    • Instituted vibration analysis program and provided training; Resulted in 65% reduction of mechanical problems on plant equipment.
    • Redesigned a double seal that previously required replacement three times per year; new design has not failed in four years of service. Realized annual savings of $60K mat'l & labor savings plus $180K in added production.
    • Managed the largest site project $1MM. Installed a new 375,000 gal. storage tank for styrene monomer. No contractor accidents, spills or process interruptions during tie-in.
    CAREER EXPERIENCE
    ENGINEERING CONCEPTS, LLC 1996-PRESENT
    West Hartford, CT

    MANAGING MEMBER of Consulting Services
    Provide vibration analysis and predictive maintenance programs for commercial and industrial accounts. This includes process improvements, energy saving programs, cost analysis of current versus proposed process systems.

    NOVACOR CHEMICALS INC. 1990-1996
    Indian Orchard, MA

    SENIOR PROJECT ENGINEER
    Responsible for all phases of implementing major Capitol plant process equipment that would either increase overall plant production or improve process quality and reduce cost. Provide expertise in the maintenance of mechanical equipment and training of support personnel. Develop methods for monitoring critical mechanical equipment and redesign of components to insure plant reliability.

    AMERICAN CYANAMID 1978-1990
    Thermosets Div. Wallingford, CT

    SENIOR PRODUCTION ENGINEER
    Responsible for improving production on existing process equipment, developing new process equipment and improving the operating environment to conform with latest standards. Developed methods and techniques to improve plant reliability provided technical expertise on the manufacture and installation of replacement components on major equipment.

    OLIN CORPORATION 1973-1978
    Metals Research Div., New Haven CT

    DESIGN ENGINEER
    Responsible for complete facilities maintenance for a 135,000 sq. ft. multi-story building including boiler operation, HVAC, energy conservation programs, security systems, plant equipment layout and purchase contracts for vendor services.

    EDUCATION
    Lowell Technical Institute, Lowell, MA, Mechanical Engineering
    Hartford State Technical Institute, Hartford, CT, Mechanical Technology

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